November 8, 2025
OfflineI recently picked up a ’94 carbine manufactured in 1941. It’s chambered in 25-35. The rifle itself is in fair to good condition. The bore looks pretty good to me.
I have not hunted whitetails in 30 years. This year for whatever reason, I’ve decided I want to go harvest a doe.
I’m going to use this rifle and I want to use the 80 grain barnes TTSX bullet.
There’s absolutely no load data out there for this bullet in this cartridge. I called Barnes and their recommendation was to start with load data for a 90 grain jacketed projectile.
My question is, in a “lower pressure” round such as 25-35, Will I see any pressure signs in the primer or will it rupture brass before pressure is seen in the primer? I’d say it’s also very possible that I will get a sticky action before any of this happens.
I reckon the same question could be asked for any of the 30-30 based cartridges, including 32 Winchester. I believe the 25-35 will provide me with the highest level of safety of these three cartridges due to the increase thickness of barrel material around the chamber.
Couple of things:
1. No I’m not trying to intentionally go over pressure.
2. Yes, I realize this bullet is too long.
3. Yes I realize I can only load two. One in the chamber. One in the magazine. I’m fine with that.
Thank you for your time and thoughts.
Clint
November 7, 2015
OfflineI’m thinking there are better bullets for deer hunting with the 25-35. Best I can tell Barnes TTSX bullet is designed to perform at a velocity higher than the 25-35 can safely deliver. I don’t know if the cannelures will give you a useable OAL for this bullet. I would try to find some Hornady Interlock 117gr RN bullets. In the Waters book he noted sticky extraction when pressures got too high, by the time you flatten primers you will probably have passed that point. This class of cartridge is problematic if you try to push it. The 25-35 looks like it should be capable of much more but it simply isn’t.
Mike
March 31, 2009
OfflineI agree with Mike. The pressure will show up first when opening the bolt. Most people can’t tell what too flat is. If you have too much headspace the primers may start backing out. If you are going to try this bullet, do as Barnes says but start low and work up. Every loading manual has some level of safety built into their loads.
November 8, 2025
OfflineThank you, gentlemen. I’ll keep an eye out for a sticky bolt. I also ordered Ken’s books.
I’ve got some 117 RNs I just want to try these 80s to satisfy my curiosity.
OAL works when you pull the tip out.
Barnes says 2100fps for expansion. There is load data out there for 75grain loads going 2900. I’m not shooting for 2900 but if I can hit 2600-2700, it should work.
Hopefully I’ll let y’all know in about a month 😀
January 20, 2023
OfflineAt the risk of sounding like Chicken Little, i’m going to say what I think anyway:
1. A rear-locking, single lug, exposed hammer lever action rifle is not a safe instrument for velocity-seeking handloading experiments, particularly one 84 years old with a “pretty good” (possibly rough?) bore. If you blow a primer or the case lets go, you risk a face full of high pressure gas and metal fragments that even shooting glasses may not keep from your eyes. In a worst case you will get all or part of the firing pin through your skull. You can also lose fingers of your shooting hand. None of that is speculation.
2. There have been far too many controlled experiments by responsible independent labs that conclusively demonstrate the following are dangerously unreliable breech pressure indicators. (Why? Because there are too many variables.):
A. Post-firing primer condition.
B. Hard extraction or “sticky bolt lift”.
C. Measurement of case body at some precise location by a “tenths” capable micrometer.
In controlled studies, exactly none of these reliably and consistently gave a safe warning that the load fired was about to exceed a safe breech pressure. THE RESULTS OF INCREASING LOAD STRINGS WERE NON-LINEAR.
It doesn’t matter what you’ve been doing for fifty years and gotten away with it.
A disease of handloaders is working up untested loads with an eye on the chronograph and guessing at breech pressure. It can get you killed or badly hurt. All too many handloaders are shooting proof loads and get away with it in modern bolt action rifles.
Even reliable, pressure tested, current manual data, using the identical components, can result in an overload well before you reach the listed maximum number of grains. A tight or short chamber, extra-hot primer batch, twenty other non-apparent differences. It is an irreduceable risk of handloading.
What engineers in controlled tests have provably done to a Remington 700 and a Weatherby Mark V without harm will take your breath away. A Winchester 94 is not capable of withstanding a tiny fraction of such abuse.
What I think you are proposing to do, if I understand you correctly, is dangerous to yourself and an innocent Winchester. If I offend you, I’m sorry but perhaps you will consider my advice anyway.
- Bill
WACA # 65205; life member, NRA; member, TGCA; member, TSRA; amateur preservationist
"I have seen wicked men and fools, a great many of both, and I believe they both get paid in the end, but the fools first." -- David Balfour, narrator and protagonist of the novel, Kidnapped, by Robert Louis Stevenson.
November 8, 2025
OfflineZebulon said
At the risk of sounding like Chicken Little, i’m going to say what I think anyway:
1. A rear-locking, single lug, exposed hammer lever action rifle is not a safe instrument for velocity-seeking handloading experiments, particularly one 84 years old with a “pretty good” (possibly rough?) bore. If you blow a primer or the case lets go, you risk a face full of high pressure gas and metal fragments that even shooting glasses may not keep from your eyes. In a worst case you will get all or part of the firing pin through your skull. You can also lose fingers of your shooting hand. None of that is speculation.
2. There have been far too many controlled experiments by responsible independent labs that conclusively demonstrate the following are dangerously unreliable breech pressure indicators. (Why? Because there are too many variables.):
A. Post-firing primer condition.
B. Hard extraction or “sticky bolt lift”.
C. Measurement of case body at some precise location by a “tenths” capable micrometer.
In controlled studies, exactly none of these reliably and consistently gave a safe warning that the load fired was about to exceed a safe breech pressure. THE RESULTS OF INCREASING LOAD STRINGS WERE NON-LINEAR.
It doesn’t matter what you’ve been doing for fifty years and gotten away with it.
A disease of handloaders is working up untested loads with an eye on the chronograph and guessing at breech pressure. It can get you killed or badly hurt. All too many handloaders are shooting proof loads and get away with it in modern bolt action rifles.
Even reliable, pressure tested, current manual data, using the identical components, can result in an overload well before you reach the listed maximum number of grains. A tight or short chamber, extra-hot primer batch, twenty other non-apparent differences. It is an irreduceable risk of handloading.
What engineers in controlled tests have provably done to a Remington 700 and a Weatherby Mark V without harm will take your breath away. A Winchester 94 is not capable of withstanding a tiny fraction of such abuse.
What I think you are proposing to do, if I understand you correctly, is dangerous to yourself and an innocent Winchester. If I offend you, I’m sorry but perhaps you will consider my advice anyway.
Absolutely no offense taken. Thank you for your thoughts!
November 7, 2015
OfflineAnother thing to consider is we can’t possibly know what abuse a given rifle has endured in the last several decades. Will a new rifle survive one overpressure load? Probably. Will a vintage rifle survive one more overpressure load? I don’t want to know. Shooting the old guns we love carries certain risks and I won’t push my luck.
I hope you don’t feel like we’re picking on you, Clinkerclint. It’s just that other folks reading this thread may want to try something like this and we need to make sure the message gets through.
Mike
November 8, 2025
OfflineTXGunNut said
Another thing to consider is we can’t possibly know what abuse a given rifle has endured in the last several decades. Will a new rifle survive one overpressure load? Probably. Will a vintage rifle survive one more overpressure load? I don’t want to know. Shooting the old guns we love carries certain risks and I won’t push my luck.
I hope you don’t feel like we’re picking on you, Clinkerclint. It’s just that other folks reading this thread may want to try something like this and we need to make sure the message gets through.
Mike
Thanks, Mike. I don’t feel picked on at all. People looking out of one another is a good thing!
I’m certainly not looking to over pressure the gun. I’m trying to figure out the first signs of over pressure in this case type. It’s not very often, I’ve loaded for a bullet weight for which there is no load data published.
Thanks again guys,
Clint
November 19, 2006
OfflineI have never handloaded a .25-35 round. However, I have experience loading the .25-36 round (but that rifle is in another brand
).
Anyway, my main bullet for my .25-36 is the 117 grain Hornady round nose. My rifle shoots well with that load.
I have on hand some Remington 100 grain PTSP bullets. I tried them out of curiosity – knowing of course I would not be putting more than one in the magazine.
Accuracy was disappointing.
Trying some initial loads with your chosen bullet, that won’t be pushing the 30-30 case, should provide an early clue as to how accurate your bullets will be.
My wild speculation is your bullets will not provide adequate accuracy. I’d be happy to learn otherwise.
Even if your bullet proves accurate, as other have suggested, I have doubts the bullet will perform as it is designed to perform with other higher intensity .25 caliber rifles. I understand that this is the point behind your quest to maximize the intensity of the .30-30 case as you realize these bullets need velocity to have a chance of performing as they were designed.
I’ll be interested in hearing how your project works out.
March 3, 2020
OfflineI have extensive experience loading for the 94 in 25-35, and I have experience using that gun and loads for hunting. I also have extensive experience using the Barnes TTSX bullets in more modern guns.
First, a couple of general points about the TTSX:
1) It needs to be pushed as fast as possible for reliable expansion and to avoid “pencil-holing”. That usually translates to max or just below max charges. In my 30-06 for example, max is 51gr and my load is right at 50.5 gr. This is the published load for that caliber, bullet, and powder.
2) The barrel needs to absolutely squeaky clean with regard to copper fouling, or you will see poor performance
3) The TTSX bullet like a good jump, and should be seated away from the lands.
For my 25-35 I have used the only really proper bullet for hunting, the 117gr jacketed lead round nose. I’ve used it with 2 or 3 different powders, and it performs very well. I have taken large wild pigs with it without issue, and it would be very good for Whitetail. Operationally, we’re talking about 2,100 to 2,300 FPS at best. I would expect the Barnes TTSX to perform poorly in that range, and WOULD NOT want to push things any farther than that.
In short – the gun and bullet combination you’re thinking of are not compatible, and the ONLY reason I would consider it is if I were in CA or someplace that requires lead-free bullets.
As an aside, 1894 carbines chambered in 25-35 with good bores are fairly difficult to find, so I would be very reluctant to jeopardize a good one if it were mine.
March 31, 2009
OfflineZebulon said
At the risk of sounding like Chicken Little, i’m going to say what I think anyway:
1. A rear-locking, single lug, exposed hammer lever action rifle is not a safe instrument for velocity-seeking handloading experiments, particularly one 84 years old with a “pretty good” (possibly rough?) bore. If you blow a primer or the case lets go, you risk a face full of high pressure gas and metal fragments that even shooting glasses may not keep from your eyes. In a worst case you will get all or part of the firing pin through your skull. You can also lose fingers of your shooting hand. None of that is speculation.
2. There have been far too many controlled experiments by responsible independent labs that conclusively demonstrate the following are dangerously unreliable breech pressure indicators. (Why? Because there are too many variables.):
A. Post-firing primer condition.
B. Hard extraction or “sticky bolt lift”.
C. Measurement of case body at some precise location by a “tenths” capable micrometer.
In controlled studies, exactly none of these reliably and consistently gave a safe warning that the load fired was about to exceed a safe breech pressure. THE RESULTS OF INCREASING LOAD STRINGS WERE NON-LINEAR.
It doesn’t matter what you’ve been doing for fifty years and gotten away with it.
A disease of handloaders is working up untested loads with an eye on the chronograph and guessing at breech pressure. It can get you killed or badly hurt. All too many handloaders are shooting proof loads and get away with it in modern bolt action rifles.
Even reliable, pressure tested, current manual data, using the identical components, can result in an overload well before you reach the listed maximum number of grains. A tight or short chamber, extra-hot primer batch, twenty other non-apparent differences. It is an irreduceable risk of handloading.
What engineers in controlled tests have provably done to a Remington 700 and a Weatherby Mark V without harm will take your breath away. A Winchester 94 is not capable of withstanding a tiny fraction of such abuse.
What I think you are proposing to do, if I understand you correctly, is dangerous to yourself and an innocent Winchester. If I offend you, I’m sorry but perhaps you will consider my advice anyway.
Zeb, you make excellent points. But all I see is that he proposes to use a bullet that does not have load data. It is way shorter/lighter than a standard 25-35 bullet. I think Barnes gave him good advice. They want him to use a load for a 90 grain bullet which would be less powder normally used for a lighter 80 grain bullet. Everyone that shoots an old Winchester lever action should be concerned about all that you have said. I’ve been going on for some time now that none of us know the chamber pressures we are getting and speed is not a perfect indicator.
January 20, 2023
OfflineChuck,
I may have misunderstood the OP’s intentions. I had the impression he was seeking a specific range of velocity, implying a stepladder of charges. That is, the Barnes recommendation was to be a starting load.
Subsequently, in response to Mike’s assurance we were not picking n him, the OP replied in part:
“I’m certainly not looking to over pressure the gun. I’m trying to figure out the first signs of over pressure in this case type. [Emphasis supplied by me] It’s not very often, I’ve loaded for a bullet weight for which there is no load data published.”
The emphasized sentence seems to imply more than just firing rounds made up with the bullet in question over a single charge weight.
Which begs the question, when should you stop if you’re not getting the velocity you’re looking for.
- Bill
WACA # 65205; life member, NRA; member, TGCA; member, TSRA; amateur preservationist
"I have seen wicked men and fools, a great many of both, and I believe they both get paid in the end, but the fools first." -- David Balfour, narrator and protagonist of the novel, Kidnapped, by Robert Louis Stevenson.
November 7, 2015
OfflineWith very few exceptions I will not assemble a cartridge if there is not a published load for the components I’m using. Barnes and other mono bullets are very different from conventional jacketed and cast bullets so SWAG-ing with data from conventional bullets is a bad idea. It’s not only safety considerations, sometimes it just doesn’t work. Someday our smart phones may be able to function as a ballistics lab but we’re not there yet.
Mike
March 3, 2020
OfflineZebulon said
Chuck,
I may have misunderstood the OP’s intentions. I had the impression he was seeking a specific range of velocity, implying a stepladder of charges. That is, the Barnes recommendation was to be a starting load.
Subsequently, in response to Mike’s assurance we were not picking n him, the OP replied in part:
“I’m certainly not looking to over pressure the gun. I’m trying to figure out the first signs of over pressure in this case type. [Emphasis supplied by me] It’s not very often, I’ve loaded for a bullet weight for which there is no load data published.”
The emphasized sentence seems to imply more than just firing rounds made up with the bullet in question over a single charge weight.
Which begs the question, when should you stop if you’re not getting the velocity you’re looking for.
RE: the bolded sentence – That’s where a chronograph can be useful. Assuming you’re staying in the min-max published range, when the velocity starts to go flat as you increment the powder charge, you’re pretty much done.
March 31, 2009
OfflineZebulon said
John D. saidWhich begs the question, when should you stop if you’re not getting the velocity you’re looking for.
RE: the bolded sentence – That’s where a chronograph can be useful. Assuming you’re staying in the min-max published range, when the velocity starts to go flat as you increment the powder charge, you’re pretty much done.
Assuming we are talking about our Winchesters and other guns of this period, I don’t want to go over the Factory feet per second. That’s why I have never loaded anything without a Chronograph. In this case where there isn’t the exact bullet and powder combination you need to check as many loading manuals that you can and make an educated guess and then reduce the load and work up. Heavy bullets will cause more pressure and you use less powder. Lighter bullets create less pressure and usually you use more powder. That’s why Barnes said to use the data for a heavier bullet. I recommend starting 5 to 10% lower and work up.
March 3, 2020
OfflineChuck said
Zebulon said
John D. saidWhich begs the question, when should you stop if you’re not getting the velocity you’re looking for.
RE: the bolded sentence – That’s where a chronograph can be useful. Assuming you’re staying in the min-max published range, when the velocity starts to go flat as you increment the powder charge, you’re pretty much done.
Assuming we are talking about our Winchesters and other guns of this period, I don’t want to go over the Factory feet per second. That’s why I have never loaded anything without a Chronograph. In this case where there isn’t the exact bullet and powder combination you need to check as many loading manuals that you can and make an educated guess and then reduce the load and work up. Heavy bullets will cause more pressure and you use less powder. Lighter bullets create less pressure and usually you use more powder. That’s why Barnes said to use the data for a heavier bullet. I recommend starting 5 to 10% lower and work up.
In addition……. I have a pretty extensive library of both vintage and more modern reloading manuals, which goes to your point about checking as many manuals as possible. I always consult several books before proceeding, as you suggest.
January 20, 2023
OfflineI think we can all agree that:
1. Load development (loading a combination of components for which no pressure-tested formula is available) of any cartridge requires a chronograph. It’s not an optional luxury.
2. To begin load development, gather as many published formulae as are available for similar component combinations, adjusting your proposed starting load for adverse factors like a rough bore, different bullet bearing surface, differences in burn rate of current batches of same powder in formulae from old manuals, etc. How much to adjust is a SWAG. It’s on you.
3. In load development for antique rifles, either load blackpowder or do not exceed historical blackpowder factory ammunition velocities. (Recognize that smokeless velocities do not correlate with breech pressures in a linear fashion. Some nitrocellulose powders will produce for a given bullet/case/primer combination a historical factory black powder velocity only at unacceptable breech pressure. This is a risk you assume in smokeless load development for antique rifles designed only for black.)
4. If you are loading to a published formula, once you reach the published maximum velocity for the component combination formulated, you should stop, even though (a) you have not reached the maximum published charge; and (b) case extraction is easy and the fired primer shows no indications of excess breech pressure.
5. Consider the source before employing a load formula published on the Web:
Q. “Hey, how much Thunderbolt 455 should I load in my 45/70 behind a 400 grain bullet?”
A. ” Aw, Jimmy Joe he loads 112 grains and I usually go 3 grains more.
Q. “You sure? That’s a lot!”
A. “Naw it ain’t. Jimmy nailed a big old hawg with it ‘las week. It’s fine.
NB: Q is loading for his original, immaculate Springfield trap door Officer’s Model. Whereas, A and his brother Jimmy Joe share a 1979 D.O.M. Marlin Model 1895.
- Bill
WACA # 65205; life member, NRA; member, TGCA; member, TSRA; amateur preservationist
"I have seen wicked men and fools, a great many of both, and I believe they both get paid in the end, but the fools first." -- David Balfour, narrator and protagonist of the novel, Kidnapped, by Robert Louis Stevenson.
March 31, 2009
OfflineZebulon said
I think we can all agree that:
1. Load development (loading a combination of components for which no pressure-tested formula is available) of any cartridge requires a chronograph. It’s not an optional luxury.
2. To begin load development, gather as many published formulae as are available for similar component combinations, adjusting your proposed starting load for adverse factors like a rough bore, different bullet bearing surface, differences in burn rate of current batches of same powder in formulae from old manuals, etc. How much to adjust is a SWAG. It’s on you.
3. In load development for antique rifles, either load blackpowder or do not exceed historical blackpowder factory ammunition velocities. (Recognize that smokeless velocities do not correlate with breech pressures in a linear fashion. Some nitrocellulose powders will produce for a given bullet/case/primer combination a historical factory black powder velocity only at unacceptable breech pressure. This is a risk you assume in smokeless load development for antique rifles designed only for black.)
4. If you are loading to a published formula, once you reach the published maximum velocity for the component combination formulated, you should stop, even though (a) you have not reached the maximum published charge; and (b) case extraction is easy and the fired primer shows no indications of excess breech pressure.
5. Consider the source before employing a load formula published on the Web:
Q. “Hey, how much Thunderbolt 455 should I load in my 45/70 behind a 400 grain bullet?”
A. ” Aw, Jimmy Joe he loads 112 grains and I usually go 3 grains more.
Q. “You sure? That’s a lot!”
A. “Naw it ain’t. Jimmy nailed a big old hawg with it ‘las week. It’s fine.
NB: Q is loading for his original, immaculate Springfield trap door Officer’s Model. Whereas, A and his brother Jimmy Joe share a 1979 D.O.M. Marlin Model 1895.
Zeb, you pretty much nailed it.
Point 3 examples can be found in some manuals but mostly in the older ones where they were experimenting with smokeless powder for black powder cartridges. You can find that some loads exceed the pressure before they get to the velocity.
It is important to remember the amount of powder used in the older manuals may be too much with the same modern powder! The new powder is hotter in many instances. The older 40% rule really should be closer to 29%. Start low and work up. Every barrel is different and may take a different load.
Be safe.
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