I did not use the filler material nor the process I did the last time.  I used toilet paper and let the bullet compact it just a bit. 

TXGunNut said

oldcrankyyankee said

Jim F in CT said
When I anneal cases, I dip the case neck in molten lead using bare fingers.
When case head gets too hot to hold, I drop it on a folded towel . . . .NO WATER QUENCH!
(Usually done before a bullet casting session.)
  

That's ballsy! I respect molten lead with the same regard as Napalm. Got the scars to show why.
  

I've heard of annealing brass that way but I also know what happens when the tiniest bit of moisture encounters molten lead. One visit from the Tinsel Fairy can be one too many.
 
Mike
  

Or a trapped air pocket

oldcrankyyankee said

Jim F in CT said
When I anneal cases, I dip the case neck in molten lead using bare fingers.
When case head gets too hot to hold, I drop it on a folded towel . . . .NO WATER QUENCH!
(Usually done before a bullet casting session.)
  

That's ballsy! I respect molten lead with the same regard as Napalm. Got the scars to show why.
  

I've heard of annealing brass that way but I also know what happens when the tiniest bit of moisture encounters molten lead. One visit from the Tinsel Fairy can be one too many.

Mike

Jim F in CT said
When I anneal cases, I dip the case neck in molten lead using bare fingers.
When case head gets too hot to hold, I drop it on a folded towel . . . .NO WATER QUENCH!
(Usually done before a bullet casting session.)
  

That's ballsy! I respect molten lead with the same regard as Napalm. Got the scars to show why.

TXGunNut said

Chuck said
Thanks, Mike.
I just gave away 50 lbs of lead to one of my shooting friends.  He and the other 4 guys that shoot next to me have explained the process.  Maybe one of them would help me out.  One of them cast 5 bullets for my Sharps rifle for display cartridges.  Too pretty for me to shoot.  The bullet that is.  I have shot the rifle.
  

Yep, they're pretty! I don't have a problem shooting them because I can pour some more. 
 
Mike
  

I need some 45-70's.  I'm not picky.  .458", 400 grs would be nice but I wouldn't complain about something heavier.  My shoulder might though.  The Sharps has 1:18 twist.

When case head gets too hot to hold, I drop it on a folded towel . . . .NO WATER QUENCH!

(Usually done before a bullet casting session.)

Chuck said
Thanks, Mike.
I just gave away 50 lbs of lead to one of my shooting friends.  He and the other 4 guys that shoot next to me have explained the process.  Maybe one of them would help me out.  One of them cast 5 bullets for my Sharps rifle for display cartridges.  Too pretty for me to shoot.  The bullet that is.  I have shot the rifle.
  

Yep, they're pretty! I don't have a problem shooting them because I can pour some more. 

Mike

I just gave away 50 lbs of lead to one of my shooting friends.  He and the other 4 guys that shoot next to me have explained the process.  Maybe one of them would help me out.  One of them cast 5 bullets for my Sharps rifle for display cartridges.  Too pretty for me to shoot.  The bullet that is.  I have shot the rifle.

Chuck said
I have a bunch of my friends telling me I should.  I have enough trouble keeping up with what I'm doing now.
  

Chuck-

I've invited Zeb up to pour a few, hopefully someday he'll wander up here. Would be a bit of a hike for you but I'll extend the offer anyway. It's the same as reloading, it can be accomplished with minimal equipment or you can wind up with dozens of moulds, a box full of sizing dies and more related equipment than you can imagine. There are few things more satisfying than pouring molten lead into a mould and dropping out a fresh, shiny bullet. It can be a bit frustrating at times but you seem to enjoy a challenge. Single cavity steel moulds are almost therapeutic but the aluminum 4-6 cavity moulds will keep you busy until the pot is empty.  I'm sure one of your friends on the left coast will let you sit in on a casting session and maybe even pour a few. On the downside useable lead is getting scarce out here in the free world and I would recommend looking into the local lead supply situation before investing in tools and equipment. 

Mike

Mike

Bert H. said

Chuck said

Bert H. said

Chuck said

Bert H. said .  FWIW, IMR 4198 has not "been around for over 100 years", and its formulation is virtually the same today as when it was introduced in the 1930s.
  

Never said it was.  The only documented Dupont info I've ever seen that talks about fillers and compressed loads was for the No 1 powder. 
  

You are guilty of ignoring some of the information I posted. Specifically, Post #78 in this topic string. 
  

I did not ignore it.  I actually agree with some of it. But a lot of the times your opinion is not backed up with documented proof.  Opinions don't count in reloading.  I don't trust anyone's opinions when it comes to reloading.   I choose to test the data I get from the noted and accepted authors of the reloading manuals. 
  

That was not my opinion... instead, it was quoted information.
  

"This is what you will find if you do some investigating”

IMR 4198 is generally considered not position sensitive for most rifle cartridges, including common straight-walled black powder cartridges like the .45-70, .40-70 Ballard, and .40-90 Ballard. This means that, within normal loading density and pressure limits, you don’t need to worry about the exact placement of the powder in the case for consistent ignition and performance.

Why it’s not position sensitive

• Burn rate and formulation: IMR 4198 is a fast-burning extruded rifle powder designed for consistent combustion when loaded within its published pressure range.
• Experience in older cartridges: Reloaders using it in .45-70 and similar straight-walled cartridges have reported no issues with vertical stringing or erratic ignition when powder placement varies."

OK, provide the source of this data.  I have provided all my sources.  Even if you do, I will still use fillers when I think they are needed.  None of this says anything about the Topic of reloading the 40 EX.  I thought you were going to agree to disagree.  

Chuck said

Bert H. said

Chuck said

Bert H. said .  FWIW, IMR 4198 has not "been around for over 100 years", and its formulation is virtually the same today as when it was introduced in the 1930s.
  

Never said it was.  The only documented Dupont info I've ever seen that talks about fillers and compressed loads was for the No 1 powder. 
  

You are guilty of ignoring some of the information I posted. Specifically, Post #78 in this topic string. 
  

I did not ignore it.  I actually agree with some of it. But a lot of the times your opinion is not backed up with documented proof.  Opinions don't count in reloading.  I don't trust anyone's opinions when it comes to reloading.   I choose to test the data I get from the noted and accepted authors of the reloading manuals. 
  

That was not my opinion... instead, it was quoted information.

Bert H. said

Chuck said

Bert H. said .  FWIW, IMR 4198 has not "been around for over 100 years", and its formulation is virtually the same today as when it was introduced in the 1930s.
  

Never said it was.  The only documented Dupont info I've ever seen that talks about fillers and compressed loads was for the No 1 powder. 
  

You are guilty of ignoring some of the information I posted. Specifically, Post #78 in this topic string. 
  

I did not ignore it.  I actually agree with some of it. But a lot of the times your opinion is not backed up with documented proof.  Opinions don't count in reloading.  I don't trust anyone's opinions when it comes to reloading.   I choose to test the data I get from the noted and accepted authors of the reloading manuals. 

Chuck said

Bert H. said .  FWIW, IMR 4198 has not "been around for over 100 years", and its formulation is virtually the same today as when it was introduced in the 1930s.
  

Never said it was.  The only documented Dupont info I've ever seen that talks about fillers and compressed loads was for the No 1 powder. 
  

You are guilty of ignoring some of the information I posted. Specifically, Post #78 in this topic string.